巨型工程机械子午线轮胎高强度、低生热胎面基部胶配方开发

通过对国外知名品牌37.00R57和40.00R57规格巨型工程机械子午线轮胎胎面基部胶组成分析和物理性能测试,对我公司巨型工程机械子午线轮胎胎面基部胶配方进行优化设计。新开发配方半成品和成品胶料动态损耗因子分别降低37.9%和26.6%,胶料物理性能达到竞品水平,成品轮胎TKPH提升13.6%。     

长周期扰动应力下盘区柱内巷道锚杆支护动态响应规律

长周期扰动应力下盘区柱内巷道稳定及盘区柱整体稳定是大规模开采的关注重点。采用数值模拟方法,构建了大规模、多中段、长周期强烈开采扰动下的数值模型,建立了锚杆支护的拉伸破断、剪切破断数值力学模型,研究了不同水平、不同阶段回采过程中盘区柱内巷道锚杆支护的受力特性和盘区柱围岩的应力和塑性区发展特征。研究结果表明:不同开采阶段不同开采水平的锚杆轴力和巷道顶板变形响应明显,锚杆剪力由于变形监测部位的限制响应程度甚微,盘区柱内巷道稳定性好。盘区柱内巷道围岩偏应力场与塑性区动态演化仅在前两个中段开采时反应强烈,大规模开采结束时盘区柱仍然能够保持正常稳定。分析方法及分析结果能够对盘区柱内巷道稳定及盘区柱整体稳定做出提前预判,为盘区柱的正常使用提供安全保障。     

覆岩结构类型与开采覆岩损害特征分析

煤层开采打破了上覆岩层原有的平衡,必然引起岩层的移动、破断,导致应力场和裂隙场的改变,工作面出现矿压显现。上覆岩层的岩性和组合结构对工作面开采覆岩损害特征分布影响显著,一般岩性越坚硬,上覆岩层应力集中程度越高,采动裂隙越发育,矿压显现也越明显;坚硬岩层尤其是关键层对覆岩的破断运动起控制作用,覆岩破断发展到一定层位后软弱岩层往往是抑制覆岩破断进一步向上发展的关键。当工作面上覆岩层同时存在远近场关键层时,近场关键层的周期性破断引起裂隙带范围内岩层的运动和工作面周期来压;而远场关键层的周期性破断导致地表裂缝或台阶下沉,工作面压力急剧上升,有时甚至导致煤矿动压灾害,尤其是远近场关键层同步破断时动力现象更明显。通过地面钻孔使远场关键层提前破断是防止此类动力灾害的关键。     

铸态Ti-20Zr-20Al钛合金动态压缩力学性能与断裂机制研究

采用X射线衍射仪、金相显微镜、分离式霍普金森杆和扫描电镜等手段研究了Ti-20Zr-20Al钛合金在动态压缩条件下的微观结构、力学性能和断裂机制。结果表明,Ti-20Zr-20Al铸态合金由Zr基体相和TiAl/Ti₃Al针状相组成; 随着应变率增加,合金的抗压强度增加,失效应变显著增加; Ti-20Zr-20Al合金的断裂机制为解理断裂; 随着应变率增加,试验压缩断裂后碎片总数增大,平均粒径减小。采用DID模型模拟的材料碎片尺度与实验结果比较吻合,Grady模型与实验结果的偏差较大。     

High temperature deformation behavior and microstructure evolution of wrought nickel-based superalloy GH4037 in solid and semi-solid states

Cylindrical samples of Ni-based GH4037 alloy were compressed at solid temperatures (1200, 1250 and 1300 °C) and semi-solid temperatures (1340, 1350, 1360, 1370 and 1380 °C) with different strain rates of 0.01, 0.1 and 1 s⁻¹. High temperature deformation behavior and microstructure evolution of GH4037 alloy were investigated. The results indicated that flow stress decreased rapidly at semi-solid temperatures compared to that at solid temperatures. Besides, the flow stress continued to increase after reaching the initial peak stress at semi-solid temperatures when the strain rate was 1 s⁻¹. With increasing the deformation temperature, the size of initial solid grains and recrystallized grains increased. At semi-solid temperatures, the grains were equiaxed, and liquid phase existed at the grain boundaries and inside the grains. Discontinuous dynamic recrystallization (DDRX) characterized by grain boundary bulging was the main nucleation mechanism for GH4037 alloy.     

Dynamic optimization for gas blending in pipeline networks with gas interchangeability control

The increasing penetration of unconventional gas and liquefied natural gas poses an operational challenge on existing regional gas networks for gas quality problems. A new dynamic model for natural gas pipeline network with multiple supplies is presented with a special emphasis on gas interchangeability control. Wobbe index serves as gas interchangeability indicator and is calculated by equations derived from rigorous composition-based partial differential equations. Disjunctive formulation is applied to represent different modes of gas blending due to gas reversal, and the disjunctive model is then reformulated as a nonsmooth model with min/max and absolute value functions, which is solved by a gradient-based nonlinear program solver after smooth approximation. Moreover, a heuristic algorithm is proposed to tune the penalty parameters in order to focus on different penalty terms while keeping the model well-conditioned. The developed model and strategy are first tested with a small pipeline network model and then extended to a large model. The results show that the model can effectively manage gas interchangeability issues in pipeline networks within reasonable CPU time.     

一种钛白粉转窑煅烧尾气余热利用新装置

钛白粉煅烧转窑尾气的高湿、高硫、高酸露点的特性使得转窑尾气余热利用过程中换热器寿命不理想。在总结已有尾气余热利用方式存在问题的基础上,提出了一种长寿命、易维护的套管式热管余热利用装置,该装置由彼此分离的换热套管通过弯头、法兰连接成为整体,尾气垂直横掠双层套管段,与高硫、高湿的尾气通过相变介质的相变完成热量由尾气向取热介质的转移,产生钛白粉生产工艺所急需的蒸汽,双层管的相变换热套管对比单层管的重力热管换热器寿命明显延长;连接换热套管的单层管弯头不与高湿、高硫尾气换热,大大减轻了尾气对单层管的腐蚀。换热器应用在3.6 m×58 m的钛白粉煅烧窑上,每年可以产生0.9 MPa的水蒸气1.12万t,为企业带来可观的经济效益。     

An iterative approach for the discrete‐time dynamic control of Markov jump linear systems with partial information

The , and mixed dynamic output feedback control of Markov jump linear systems in a partial observation context is studied through an iterative approach. By partial information, we mean that neither the state variable x(k) nor the Markov chain θ(k) are available to the controller. Instead, we assume that the controller relies only on an output y(k) and a measured variable coming from a detector that provides the only information of the Markov chain θ(k). To solve the problem, we resort to an iterative method that starts with a state‐feedback controller and solves at each iteration a linear matrix inequality optimization problem. It is shown that this iterative algorithm yields to a nonincreasing sequence of upper bound costs so that it converges to a minimum value. The effectiveness of the iterative procedure is illustrated by means of two examples in which the conservatism between the upper bounds and actual costs is significantly reduced.     

热变形工艺对含硫非调质钢流变应力及组织的影响

在变形温度950~1150 ℃和应变速率0.01~5 s^-1下,通过Gleeble-3500热模拟试验机进行单道次压缩试验,研究了热变形工艺对含硫非调质钢F45MnVS流变应力及组织的影响。结果表明:随着应变速率的增大,热压缩过程中的峰值应力增加,随着温度的升高,峰值应力降低;动态再结晶平均晶粒尺寸随着应变速率、变形量的增加而减小,随着温度的提高而增大。     

双光束激光焊匙孔动态特征分析

文中研究了高功率单光束激光焊与双光束激光焊过程中匙孔动态特征的差别. 结果表明，单光束激光焊及双光束激光焊接过程中匙孔均处于从产生到湮灭的剧烈波动的过程，不同于单光束激光焊匙孔的形成、长大、维持、缩小、湮灭过程，双光束激光焊的匙孔还存在分离长大及合并缩小的过程；在相同的焊接参数及焊缝具有相同熔深的条件下，双光束激光焊匙孔的波动频率约为单光束激光焊的2/3，单光束激光焊匙孔的开口面积均值约为双光束激光焊匙孔开口面积的1/2，开口面积的波动变异系数约为单光束激光的2倍，即双光束激光焊过程中匙孔较单光束激光焊的具有较高稳定性.